自動化焊接機器人與人工焊接的技術(shù)應(yīng)用及發(fā)展前景

　　Application and development prospects of automated welding robots and manual welding technology

　　全自動激光焊接機器人能夠在各應(yīng)用領(lǐng)域成長起來不是沒有道理的，憑借高質(zhì)量的焊接效果逐漸代替?zhèn)鹘y(tǒng)焊接。

　　It is not unreasonable for fully automatic laser welding robots to grow in various application fields, gradually replacing traditional welding with high-quality welding results.

　　全自動激光焊接機器人的焊接效果表現(xiàn)為：

　　The welding effect of the fully automatic laser welding robot is as follows:

　　1、焊接速度較快。一臺全自動激光焊接機器人相當(dāng)于兩到三名焊接工人的勞動量，設(shè)置系統(tǒng)參數(shù)可實現(xiàn)重復(fù)工作，生產(chǎn)效率高，使用全自動激光焊接機器人可以為企業(yè)省去設(shè)備投資和人工成本，提高生產(chǎn)效率的同時節(jié)約成本。

　　1. The welding speed is fast. A fully automatic laser welding robot is equivalent to the labor of two to three welding workers. Setting system parameters can achieve repetitive work and high production efficiency. Using a fully automatic laser welding robot can save equipment investment and labor costs for enterprises, and improve production efficiency at the same time.

　　2、實現(xiàn)高精密性焊接。針對微小焊件的焊接，焊接精度要求很高，傳統(tǒng)焊接無法保證質(zhì)量，全自動焊接機器人光束斑點小，對焊縫實現(xiàn)精確焊接，下放剛剛好的焊接材料進行填充，不易出現(xiàn)焊點飛濺、焊偏和過度焊接等問題的出現(xiàn)。

　　2. Realize high-precision welding. For the welding of small welded parts, high welding accuracy is required, and traditional welding cannot guarantee quality. The fully automatic welding robot has small beam spots, achieving precise welding of the weld seam. The just right welding material is placed for filling, which is not prone to problems such as welding spatter, welding deviation, and excessive welding.

　　3、焊接焊件變形小。全自動激光焊接機器人可以根據(jù)激光的功率大小進行智能調(diào)節(jié)，實用性強，由于全自動激光焊接機器人是短時間的局部加熱，所以熱區(qū)影響小，焊接質(zhì)量比較好，進行無鉛焊接時，也不會出現(xiàn)焊縫裂紋。東莞朝洪激光焊接機器人

　　3. Welding components have minimal deformation. The fully automatic laser welding robot can intelligently adjust according to the power of the laser, and has strong practicality. Due to the short-term local heating of the fully automatic laser welding robot, the influence of the hot zone is small, and the welding quality is relatively good. When lead-free welding is carried out, there will be no welding seam cracks. Dongguan Chaohong Laser Welding Robot

　　4、焊縫美觀且牢固。在焊接工作結(jié)束后，需要對焊縫進行質(zhì)量檢查，焊后的焊縫表面微高于焊件表面且焊波紋平整美觀，由焊縫無損探傷檢測方法檢查內(nèi)部質(zhì)量，檢查后的焊縫質(zhì)量過關(guān)。

　　4. The weld seam is beautiful and sturdy. After the welding work is completed, a quality inspection of the weld seam is required. The surface of the welded seam is slightly higher than the surface of the welded part and the welding ripples are flat and beautiful. The internal quality is checked by non-destructive testing of the weld seam, and the quality of the inspected weld seam is qualified.

　　1. 節(jié)約材料和能源。根據(jù)不同的焊接方式，使用焊接機器人可以節(jié)約15%到30%的焊材用量 ，同時也可以降低電力消耗和廢氣排放，提高資源利用率和環(huán)境保護水平。2. 提高生產(chǎn)效率和質(zhì)量。使用焊接機器人可以實現(xiàn)連續(xù)、穩(wěn)定、均勻的焊縫，避免人工焊接的隨意性和波動性 ，從而保證了產(chǎn)品的一致性和可靠性。同時，由于焊接機器人的運動速度快，操作時間短，可以大幅提升生產(chǎn)效率 ，縮短交貨周期。3. 適應(yīng)多樣化和復(fù)雜化的需求。使用焊接機器人可以根據(jù)不同的產(chǎn)品規(guī)格和形狀進行靈活調(diào)整，實現(xiàn)三維立體方向的不規(guī)則焊接，滿足苛刻生產(chǎn)條件下的高精度要求。此外，使用焊接機器人還可以擴展到切割、噴涂等其他工藝領(lǐng)域，增加了產(chǎn)品的附加值和競爭力。4. 降低勞動力成本和風(fēng)險。使用焊接機器人可以減少對人工操作員的依賴 ，節(jié)省了培訓(xùn)、管理、保健等方面的費用，并且避免了操作員在高溫、強光、有毒氣體等惡劣環(huán)境下工作所帶來的身體損傷和職業(yè)病風(fēng)險。

　　1. Save materials and energy. According to different welding methods, using welding robots can save 15% to 30% of welding material usage, while also reducing power consumption and exhaust emissions, improving resource utilization and environmental protection levels. 2. Improve production efficiency and quality. The use of welding robots can achieve continuous, stable, and uniform welds, avoiding the randomness and fluctuation of manual welding, thereby ensuring product consistency and reliability. Meanwhile, due to the fast movement speed and short operation time of welding robots, production efficiency can be greatly improved and delivery cycles can be shortened. 3. Adapt to diverse and complex needs. Welding robots can be flexibly adjusted according to different product specifications and shapes, achieving irregular welding in three-dimensional directions and meeting high-precision requirements under harsh production conditions. In addition, the use of welding robots can also be extended to other process areas such as cutting and spraying, increasing the added value and competitiveness of the product. 4. Reduce labor costs and safety risks. The use of welding robots can reduce reliance on manual operators, save costs in training, management, and healthcare, and avoid physical injury and occupational disease risks caused by operators working in harsh environments such as high temperatures, strong light, and toxic gases.

　　綜上所述，使用焊接機器人相比于人工手動焊接，在材料節(jié)約、生產(chǎn)效率、質(zhì)量控制、需求適應(yīng)、成本降低、保障等方面都有明顯優(yōu)勢，并且隨著科技進步和市場需求的變化，這些優(yōu)勢還將進一步擴大。

　　In summary, the use of welding robots has significant advantages over manual welding in terms of material conservation, production efficiency, quality control, demand adaptation, cost reduction, and safety assurance. With the advancement of technology and changes in market demand, these advantages will further expand.

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