機器人激光焊接工作的優(yōu)勢介紹
來源:http://getpolara.com/ 發(fā)布時間:2023-10-18 瀏覽次數(shù):0
工業(yè)機器人及智能裝備制造技術(shù)不僅能提高企業(yè)工廠的生產(chǎn)效率,更能大大降低用工風(fēng)險?,F(xiàn)在越來越多的行業(yè)開始應(yīng)用機器人焊接技術(shù)。例如機車制造行業(yè)、船舶制造行業(yè)、機械制造行業(yè)、航天技術(shù)、建筑行業(yè)、石油化工行業(yè)等等。
Industrial robots and intelligent equipment manufacturing technology can not only improve the production efficiency of enterprise factories, but also greatly reduce labor risks. More and more industries are now applying robot welding technology. For example, the locomotive manufacturing industry, shipbuilding industry, mechanical manufacturing industry, aerospace technology, construction industry, petrochemical industry, and so on.
焊接工作站基本組成結(jié)構(gòu):焊接工作站主要包括兩大部分,一部分是焊接機器人系統(tǒng);另一部分是周邊設(shè)備。
The basic composition structure of the welding workstation: The welding workstation mainly consists of two parts, one is the welding robot system; The other part is peripheral equipment.
焊接機器人系統(tǒng)包括:機器人本體及控制系統(tǒng)、激光器、送絲系統(tǒng)、水箱、激光焊接頭;
The welding robot system includes: robot body and control system, laser, wire feeding system, water tank, and laser welding head;
周邊設(shè)備包括:變位機、移動裝置、清槍剪絲系統(tǒng)、系統(tǒng)(圍欄、光柵、自動門、門鎖等)、排煙系統(tǒng)。
The peripheral equipment includes: displacement machine, mobile device, cleaning and cutting system, safety system (fence, grating, automatic door, door lock, etc.), and smoke exhaust system.
與人工相比,激光焊接工作站有哪些優(yōu)勢?
What are the advantages of laser welding workstations compared to manual labor?
提高產(chǎn)品質(zhì)量
Improve product quality
焊接工作站在焊接過程中,只要給出焊接參數(shù),和運動軌跡,機器人就會精確重復(fù)此動作,每條焊縫的焊接參數(shù)都是恒定的,焊縫質(zhì)量受人的因素影響較小,降低了對工人操作技術(shù)的要求,從而保證了產(chǎn)品的質(zhì)量。
During the welding process at the welding workstation, as long as the welding parameters and motion trajectory are provided, the robot will accurately repeat this action. The welding parameters of each weld seam are constant, and the quality of the weld seam is less affected by human factors, reducing the requirements for workers' operating skills and ensuring product quality.
降低企業(yè)成本
Reduce enterprise costs
焊接工作站主要體現(xiàn)在規(guī)?;a(chǎn)中,一臺機器人可以替代2到4名產(chǎn)業(yè)工人,機器人沒有疲勞,可24小時連續(xù)生產(chǎn),使成本降低的更加明顯。
The welding workstation is mainly reflected in large-scale production, where one robot can replace 2 to 4 industrial workers. The robot has no fatigue and can produce continuously 24 hours, making the cost reduction more significant.
提高生產(chǎn)效率
Improve production efficiency
焊接工作站響應(yīng)時間短,動作迅速,以薄板焊接為例,焊接速度在60-120cm/分鐘。這個速度遠(yuǎn)遠(yuǎn)高于手工焊接,而且焊接工作站性能穩(wěn)定,故障率低,這就直接提高了企業(yè)的生產(chǎn)效率。
The welding workstation has a short response time and fast action. Taking thin plate welding as an example, the welding speed is between 60-120cm/min. This speed is much higher than manual welding, and the welding workstation has stable performance and low failure rate, which directly improves the production efficiency of the enterprise.
容易安排生產(chǎn)計劃
Easy to arrange production plans
由于焊接工作站可重復(fù)性高,只要給定參數(shù),就會按照指令去工作,因此機器人的生產(chǎn)節(jié)拍是固定的,安排生產(chǎn)計劃非常明確。準(zhǔn)確的生產(chǎn)計劃可應(yīng)使企業(yè)的生產(chǎn)效率、資源的綜合利用做到化。
Due to the high repeatability of the welding workstation, as long as parameters are given, it will work according to instructions. Therefore, the production rhythm of the robot is fixed, and the production plan is very clear. Accurate production planning can maximize the production efficiency and comprehensive utilization of resources of enterprises.
星鏈智能激光焊接工作站為制造業(yè)轉(zhuǎn)型升級賦能
Star chain intelligent laser welding workstation empowers the transformation and upgrading of the manufacturing industry
星鏈機器人基于機器視覺領(lǐng)域高精度視覺算法的研發(fā)與工業(yè)機器人系統(tǒng)領(lǐng)域多年的開發(fā)積累,結(jié)合行業(yè)一流的工程師團(tuán)隊,致力于為客戶提供自動化生產(chǎn)線及生產(chǎn)模塊一站式解決方案,成熟的技術(shù)方案可大幅縮短建設(shè)周期,助力客戶企業(yè)實現(xiàn)降本增效。
Based on the research and development of high-precision vision algorithms in the field of machine vision and years of development accumulation in the field of industrial robot systems, Star Chain Robotics, combined with a top-notch engineering team in the industry, is committed to providing customers with one-stop solutions for automated production lines and production modules. Mature technical solutions can significantly shorten the construction cycle and help customers achieve cost reduction and efficiency increase.
焊接工作站在提高生產(chǎn)效率的同時也提高了產(chǎn)品質(zhì)量,滿足企業(yè)數(shù)字化、柔性化生產(chǎn)需求,深受企業(yè)青睞,為制造業(yè)企業(yè)開啟了機器人焊接生產(chǎn)的新時代
Welding workstations not only improve production efficiency but also improve product quality, meeting the digital and flexible production needs of enterprises, and are highly favored by enterprises, opening a new era of robot welding production for manufacturing enterprises
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